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- Optimization of low sulfur jerusalem artichoke juice for fossil fuels biodesulfurization processPublication . Silva, Tiago; Paixão, Susana M.; Roseiro, J. Carlos; Alves, LuísMost of the world’s energy is generated from the burning of fossil fuels such as oil and its derivatives. When burnt, these fuels release into the atmosphere volatile organic compounds, sulfur as sulfur dioxide (SO2) and the fine particulate matter of metal sulfates. These are pollutants which can be responsible for bronchial irritation, asthma attacks, cardio-pulmonary diseases and lung cancer mortality, and they also contribute for the occurrence of acid rains and the increase of the hole in the ozone layer. For these reasons countries around the world imposed legal maxima to sulfur concentration on fuels. Forcing companies to develop methods of removing the sulfur contained in the oil. The most common is hydrodesulfurization which employs high pressures and temperatures associated with complex metal catalysts making it extremely expensive. So, it becomes important to explore alternatives such as biodesulfurization (BDS). This process is based on the use of microorganisms for the removal of sulfur form even from the most recalcitrant compounds at atmospheric pressure and temperature, making it cheaper and more eco-friendly. However it still presents some drawbacks, such as being easily inhibited in the presence of sulfates, which have been shown to have great inhibitory effect even in amounts as low as 6 mg/l [1]. In order to further reduce the costs associated with BDS it is possible to explore alternative carbon sources, as previously shown with carob pulp syrup and recycled paper sludge [1, 2]. The main objective of this work is the optimization of sulfate removal, from Jerusalem artichoke juice, in order to use it as an alternative carbon source for BDS.
- Optimization of a biphasic biodesulfurization systemPublication . Silva, Tiago; Paixão, Susana M.; Roseiro, J. Carlos; Alves, LuísABSTRACT: Many of the new generation fuels, although more sustainable, share some of the problems inherent to fossil fuels. Depending on the biomass/material that originated them, they can present different contaminants that can lead to environmental problems. Sulfur is one of the most common and problematic contaminants in fuels. It is released into the atmosphere in the form of SOx, leading to the formation of acid rains, which cause drastic environmental and infrastructural problems, as well as several types of health issues. High sulfur concentrations in fuels also result in a loss of efficiency of motors and energy generation systems, mostly due to corrosion and catalyst poisoning. The current thermochemical desulfurization process, hydrodesulfurization (HDS), is energy demanding, pollutant and has low efficiency against more complex organosulfur molecules. This led researchers to look for new alternatives. Biodesulfurization (BDS), is, as the name implies, the biological removal of sulfur from fuels using microorganisms as living biocatalysts. If correctly employed this process could be more efficient and less pollutant, since microorganisms directly target the sulfur atoms, even those present in complex molecular structures, such as dibenzothiophene (DBT). Moreover, microbial activity occurs at much lower temperatures and pressures, without the need for metal catalysts, resulting in a lower energy demand. While BDS is a promising technology, it is still at a low development stage, mostly due to some bottlenecks, which have been hindering its large-scale application. Similarly, to other biotechnological processes, it presents lower reaction rates, when compared to HDS, since it depends on the use of living organisms as catalysts. Furthermore, it must be performed under conditions that allow the microorganisms to maintain biological activity, limiting the range of applications. These conditions vary greatly depending on the microorganism selected, and their optimization can significantly increase the biodesulfurization activity of a biocatalyst.
- Optimization of low sulfur carob pulp liquor as carbon source for fossil fuels biodesulfurizationPublication . Silva, Tiago; Paixão, Susana M.; Teixeira, A. V.; Roseiro, J. Carlos; Alves, LuísBackground:Biodesulfurization (BDS) is a complementary technology to hydrodesulfurization since it allows the removal of recalcitrant sulfur compounds present in fossil fuels. The cost of culture medium to produce the biocatalysts is still one limitation for BDS application. Carob pulp, as an alternative carbon source, can reduce this cost. However, the presence of sulfates is critical, since BDS is inhibited at very low concentrations. Thus, the goal of this work was to optimize the process of sulfur precipitation on carob pulp liquor. Result:The effect of BaCl2 concentration (0–0.5%) and exposure time (6–36 h) on sulfate removal from carob pulp liquor was studied according to a statistical design following the Doehlert distribution for two factors. This experimental design determined that 0.5% BaCl2 concentration for 21 h were adequate conditions for sulfate removal from carob pulp liquor using BDS.Conclusion:These results demonstrate that it is possible to use alternative carbon sources derived from agro-industrial wastes for BDS, even those with high sulfur levels. For future industrial application, an inexpensive culture medium would have to be employed in a large-scale process and carob pulp liquor could be the carbon source.
- Jerusalem artichoke as low-cost fructose-rich feedstock for fossil fuels desulphurization by a fructophilic bacteriumPublication . Silva, Tiago; Paixão, Susana M.; Roseiro, J. Carlos; Alves, LuísAims: Through biodesulphurization (BDS) is possible to remove the sulphur present in fossil fuels to carry out the very strict legislation. However, this biological process is limited by the cost of the culture medium, and thus, it is important to explore cheaper alternative carbon sources, such as Jerusalem artichoke (JA). These carbon sources usually contain sulphates which interfere with the BDS process. The goal of this work was to remove the sulphates from Jerusalem artichoke juice (JAJ) through BaCl2 precipitation viewing the optimization of dibenzothiophene (DBT) desulphurization by Gordonia alkanivorans strain 1B. Methods and Results: Using a statistical design (Doehlert distribution), the effect of BaCl2 concentration (0·125–0·625%) and pH (5–9) was studied on sulphate concentration in hydrolysed JAJ. A validated surface response derived from data indicated that zero sulphates can be achieved with 0·5–0·55% (w/v) BaCl2 at pH 7; however, parallel BDS assays showed that the highest desulphurization was obtained with the juice treated with 0·5% (w/v) BaCl2 at pH 8·73. Further assays demonstrated that enhanced DBT desulphurization was achieved using hydrolysed JAJ treated in these optimal conditions. A total conversion of 400 µmol l-1 DBT into 2-hydroxybiphenyl (2-HBP) in <90 h was observed, attaining a 2-HBP maximum production rate of 28·2 µmol l-1 h-1 and a specific production rate of 5·06 µmol-1 g-1(DCW) h-1. Conclusions: These results highlight the efficacy of the treatment applied to JAJ in making this agromaterial a promising low-cost renewable feedstock for improved BDS by the fructophilic strain 1B. Significance and Impact of the Study: This study is a fundamental step viewing BDS application at the industrial level as it accounts a cost-effective production of the biocatalysts, one of the main drawbacks for BDS scale-up.
- Optimization of a SSF process using invertase applied to fossil fuels biodesulturizationPublication . Arez, B. F.; Alves, Luís; Roseiro, J. Carlos; Paixão, Susana M.
- Streamlining the biodesulfurization process: development of an integrated continuous system prototype using Gordonia alkanivorans strain 1B†Publication . Silva, Tiago; Paixão, Susana M.; Tavares, João; Paradela, Filipe; Crujeira, Teresa; Roseiro, J. Carlos; Alves, LuísABSTRACT: Biodesulfurization is a biotechnological process that uses microorganisms as biocatalysts to actively remove sulfur from fuels. It has the potential to be cleaner and more efficient than the current industrial process, however several bottlenecks have prevented its implementation. Additionally, most works propose models based on direct cultivation on fuel, or batch production of biocatalysts followed by a processing step before application to batch biodesulfurization, which are difficult to replicate at a larger scale. Thus, there is a need for a model that can be adapted to a refining process, where fuel is being continuously produced to meet consumer needs. The main goal of this work was to develop the first bench-scale continuous biodesulfurization system that integrates biocatalyst production, biodesulfurization and fuel separation, into a single continuous process, taking advantage of the method for the continuous production of the biodesulfurization biocatalysts previously established. This system eliminates the need to process the biocatalysts and facilitates fuel separation, while mitigating some of the process bottlenecks. First, using the bacterium Gordonia alkanivorans strain 1B, continuous culture conditions were optimized to double biocatalyst production, and the produced biocatalysts were applied in batch biphasic biodesulfurization assays for a better understanding of the influence of different factors. Then, the novel integrated system was developed and evaluated using a model fuel (n-heptane + dibenzothiophene) in continuous biodesulfurization assays. With this system strain 1B surpassed its highest biodesulfurization rate, reaching 21 μmol h−1 g−1. Furthermore, by testing a recalcitrant model fuel, composed of n-heptane with dibenzothiophene and three alkylated derivatives (with 109 ppm of sulfur), 72% biodesulfurization was achieved by repeatedly passing the same fuel through the system, maintaining a constant response throughout sequential biodesulfurization cycles. Lastly, the system was also tested with real fuels (used tire/plastic pyrolysis oil; sweet and sour crude oils), revealing increased desulfurization activity. These results highlight the potential of the continuous biodesulfurization system to accelerate the transition from bench to commercial scale, contributing to the development of biodesulfurization biorefineries, centered on the valorization of sulfur-rich residues/biomasses for energy production.
- Surface response methodology towards optimal carotenoids production by Gordonia Alkanivorans Strain 1B [Poster]Publication . Paixão, Susana M.; Silva, Tiago; Fernandes, A. S.; Roseiro, J. Carlos; Alves, LuísABSTRACT: The process of obtaining carotenoids, mainly towards sectors that may influence the human health, such as pharmaceutical and cosmetic, is strictly regulated because of the potential toxicity of the synthetically derived pigments. Thus, microbial pigments are in increasing demand since they are a promising natural and safe alternative source for various industrial applications. Gordonia alkanivorans strain 1B is a fructophilic desulfurizing bacterium, which was also shown to be a good producer of carotenoids. However, its production abilities presented a great variation, depending on the conditions it was submitted to. In previous works, both the carbon source and sulfur source, demonstrated a great influence in the total carotenoid concentration, especially when combined with the presence of a light source. So, in this study, a surface response methodology based on the Doehlert distribution for two factors (% of glucose in a mix glucose + fructose (10 g/L total sugars), and sulfate concentration) was used aiming to get the optimal carotenoids production by G. alkanivorans strain 1B.