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WC-Cu thermal barriers for fusion applications

Publication . Dias, Marta; Guerreiro, F.; Tejado, Elena; Correia, J.B.; Mardolcar, U. V.; Coelho, M.; Palacios, T.; Pastor, Jose Ygnacio; Carvalho, Patricia Almeida; Alves, E.

ABSTRACT: WC-Cu cermets have been devised for thermal barriers between the plasma facing tungsten tiles and the copperbased heat sink in the first wall of nuclear fusion reactors. Composite materials with 50 and 75 v/v% WC have been prepared by hot pressing at 1333 and 1423 K with pressures of 37 and 47 MPa, respectively. Microstructural changes have been investigated by scanning electron microscopy coupled with energy dispersive X-ray spectroscopy and X-ray diffraction. The materials consolidated have also been evaluated in terms of Archimedes' density, thermal diffusivity, Vickers hardness and elastic modulus. Implantation was carried out at room temperature with Ar+ at 100 keV ion beam with a fluence of 4 · 1020 at/m2. The materials consisted of homogeneous dispersions of WC particles in a Cu matrix and presented densifications of about 90%. Incipient swelling in copper-rich regions have been observed on the implanted surfaces, however no significant changes have been detected by X-ray diffraction. Higher WC content in the cermet materials increased hardness and the elastic modulus. The cermets' thermal diffusivity was significantly lower than that of pure copper or tungsten, as desirable for a thermal barrier.

2018Journal article

Open access

New WC-Cu composites for the divertor in fusion reactors

Publication . Dias, Marta; Pinhão, N.; Faustino, R.; Martins, Ricardo; Ramos, A. S.; Vieira, M. T.; Correia, J.B.; Camacho, E.; Fernandes, F. M. Braz; Nunes, B.; Almeida, Amélia; Mardolcar, U. V.; Alves, E.

ABSTRACT: The requirements for the divertor components of future fusion reactors are challenging and therefore a stimulus for the development of new materials. In this paper, WC-Cu composites are studied for use as thermal barrier between the plasma facing tungsten tiles and the copper-based heat sink of the divertor. Composite materials with 50% vol. WC were prepared by hot pressing and characterized in terms of microstructure, density, expansion coefficient, elastic modulus, Young's modulus and thermal diffusivity. The produced materials consisted of WC particles homogeneously dispersed in a Cu matrix with densifications between 88% and 98%. The sample with WC particles coated with Cu evidenced the highest densification. The thermal diffusivity was significantly lower than that of pure copper or tungsten. The sample with higher densification exhibits a low value of Young's modulus (however, it is higher compared to pure copper), and an average linear thermal expansion coefficient of 13.6 x 10(-6) degrees C-1 in a temperature range between 100 degrees C and 550 degrees C. To estimate the behaviour of this composite in actual conditions, a monoblock of the divertor in extreme conditions was modelled. The results predict that while the use of WC-Cu interlayer leads to an increase of 190 degrees C on the temperature of the upper part of the monoblock when compared to a pure Cu interlayer, the composite will improve and reduce significantly the cold-state stress between this interlayer and the tungsten.

2019Journal article

Open access

New WC-Cu thermal barriers for fusion applications: high temperature mechanical behaviour

Publication . Tejado, Elena; Dias, Marta; Correia, J.B.; Palacios, T.; Carvalho, Patricia Almeida; Alves, E.; Pastor, Jose Ygnacio

ABSTRACT: The combination of tungsten carbide and copper as a thermal barrier could effectively reduce the thermal mismatch between tungsten and copper alloy, which are proposed as base armour and heat sink, respectively, in the divertor of future fusion reactors. Furthermore, since the optimum operating temperature windows for these divertor materials do not overlap, a compatible thermal barrier interlayer between them is required to guarantee a smooth thermal transition, which in addition may mitigate radiation damage. The aim of this work is to study the thermo-mechanical properties of WC-Cu cermets fabricated by hot pressing. Focus is placed on the temperature effect and composition dependence, as the volume fraction of copper varies from 25 to 50 and 75 vol%. To explore this behaviour, fracture experiments are performed within a temperature range from room temperature to 800 degrees C under vacuum. In addition, elastic modulus and thermal expansion coefficient are estimated from these tests. Results reveal a strong dependence of the performance on temperature and on the volume fraction of copper and, surprisingly, a slight percent of Cu (25 vol%) can effectively reduce the large difference in thermal expansion between tungsten and copper alloy, which is a critical point for in service applications. The thermal performance of these materials, together with their mechanical properties could indeed reduce the heat transfer from the PFM to the underlying element while supporting the high thermal stresses of the joint. Thus, the presence of these cermets could allow the reactor to operate above the ductile to brittle transition temperature of tungsten, without compromising the underlying materials.

2018Journal article

Open access

Consolidation of W–Ta composites: hot isostatic pressing and spark and pulse plasma sintering

Publication . Dias, Marta; Guerreiro, F.; Correia, J.B.; Galatanu, Andrei; Rosinski, M.; Monge, M. A.; Munoz, A.; Alves, E.; Almeida Carvalho, Patricia

Composites consisting of tantalum fiber/powder dispersed in a nanostructured W matrix have been consolidated by spark and pulse plasma sintering as well as by hot isostatic pressing. The microstructural observations revealed that the tungsten–tantalum fiber composites consolidated by hot isostatic pressing and pulse plasma sintering presented a continuous layer of Ta2O5 phase at the W/Ta interfaces, while the samples consolidated by spark plasma sintering evidenced a Ta + Ta2O5 eutectic mixture due to the higher temperature of this consolidation process. Similar results have been obtained for the tungsten–tantalum powder composites. A (W, Ta) solid solution was detected around the prior nanostructured W particles in tungsten–tantalum powder composites consolidated by spark and pulse plasma sintering. Higher densifications were obtained for composites consolidated by hot isostatic pressing and pulse plasma sintering.

2015Journal article

Open access

The effects of mechanical alloying on the physical and thermal properties of CuCrFeTiV alloy

Publication . Antão, Francisco; Dias, Marta; Correia, J.B.; Galatanu, Andrei; Galatanu, M.; Mardolcar, U. V.; Myakush, A.; Cruz, M. M.; Casaca, António; Silva, R.C. da; Alves, E.

ABSTRACT: The present work reports the production and key properties of the CuCrFeTiV high entropy alloy synthetized mechanical alloying and spark plasma sintering. The milled powders and the as-sintered samples were analysed through scanning electron microscopy, coupled with energy dispersive X-ray spectroscopy and particle induced X-ray emission. Magnetic properties together with electrical resistivity, thermal conductivity, specific heat differential thermal analysis were also evaluated on the consolidated samples. The powders reveal an increasing content in iron as the millings are prolonged up to 20 h. The elemental composition of the sintered alloy, determined through particle induced X-ray emission, confirms the final composition after mechanical alloying with an increase of iron and a decrease in the remaining elements. Furthermore, although the alloy presents electrical resistivity typical of a high entropy alloy, a ferromagnetic behaviour was found, consistently with major Fe content as detected in prior observations. Finally, thermal measurements show that this CuCrFeTiV entropy alloy possesses thermal properties suitable for its potential use as thermal barriers.

2021-01Journal article

Open access