A sustainable multi-strain, multi-method, multi-product microalgae biorefinery integrating industrial side streams to create high-value products for food, feed and fragrance

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Conceptual Design of an Autotrophic Multi-Strain Microalgae-Based Biorefinery: Preliminary Techno-Economic and Life Cycle Assessments

Publication . Lopes, Tiago; Ortigueira, Joana; Matos, Cristina T.; Costa, Luis; Ribeiro, Cláudia; Reis, Alberto; Gírio, Francisco

ABSTRACT: Microalgae represent a promising solution in addressing the impacts associated with the current agricultural and manufacturing practices which are causing irreparable environmental damage. Microalgae have considerable biosynthetic potential, being a rich source of lipids, proteins, and high-value compounds. Under the scope of the H2020-BBI MULTI-STR3AM project, an innovative large-scale production system of valuable commodities for the food, feed, and fragrance sectors is being developed on the basis of microalgae, reducing costs, increasing the scale of production, and boosting value chain sustainability. In this work, we aimed to create a process model that can mimic an industrial plant to estimate mass and energy balances, optimize scheduling, and calculate production costs for a large-scale plant. Three autotrophic microalgae strains (Nannochloropsis sp., Dunaliella sp. and Spirulina sp.) were considered for this assessment, as well as the use of locally sourced CO2 (flue gas). The developed process model is a useful tool for obtaining the data required for techno-economic analysis (TEA) and life cycle assessment (LCA) of industrial biorefinery-based processes. Nannochloropsis sp. was the most economic option, whereas Dunaliella sp. was the most expensive strain to produce due to its lower productivity. Preliminary environmental assessments of the climate change impact category revealed that water recirculation and the use of flue gas could lead to values of 5.6, 10.6, and 9.2 kgCO(2eq)center dot kg(AFDW)(-1) for Nannochloropsis sp., Dunaliella sp., and Spirulina sp., respectively, with electricity and NaCl as the main contributors. The obtained data allow for the quantification of the production costs and environmental impacts of the microalgal biomass fractions produced, which will be fundamental for future comparison studies and in determining if they are higher or lower than those of the replaced products. The process model developed in this work provides a useful tool for the evaluation and optimization of large-scale microalgae production systems.

2023-03Journal article

Open access

Bridging gaps in biorefineries: The unexplored role of social dimension in life cycle assessment research

Publication . Ortigueira, Joana; Lopes, Tiago

ABSTRACT: This review examines the disregarded role of social dimensions in Life Cycle Assessment (LCA) within biorefinery implementation, addressing the question: "How can the inclusion of social factors in LCA improve sustainability assessments, and what are the implications of the limited Social Life Cycle Assessment (S-LCA) studies in biorefineries?" A systematic literature review was conducted using Web of ScienceTM, focusing on studies that integrate social dimensions in LCA. Bibliometric analysis using the bibliometrix R-package and VOSviewer identified key trends, influential papers, and research gaps. Results revealed a significant gap in incorporating social dimensions into biorefinery LCA, with most studies focusing primarily on environmental and economic impacts. Limited attention is given to social aspects such as community well-being, labor rights, and social equity. Case studies that included social factors demonstrated a more comprehensive sustainability assessment, emphasizing the importance of stakeholder engagement and social acceptability in biorefinery projects. This review highlights the need for standardized social indicators and methodologies to integrate social dimensions effectively. The lack of S-LCA in biorefinery implementation reflects a critical gap in sustainability assessments. Addressing this requires developing a unified S-LCA methodology, fostering interdisciplinary collaboration, and encouraging stakeholder participation to ensure diverse perspectives are considered. Ultimately, incorporating social dimensions is essential for achieving a more balanced and comprehensive evaluation of biorefinery sustainability.

2025-06Journal article

Open access